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X7R Dielectric
General Specifications
X7R formulations are called "temperature stable" ceramics and fall into EIA Class II materials. X7R is the most popular of these intermediate dielectric constant materials. Its temperature variation of capacitance is within 15% from -55C to +125C. This capacitance change is non-linear. Capacitance for X7R varies under the influence of electrical operating conditions such as voltage and frequency. X7R dielectric chip usage covers the broad spectrum of industrial applications where known changes in capacitance due to applied voltages are acceptable.
PART NUMBER (see page 2 for complete part number explanation)
0805
Size (L" x W")
5
Voltage 6.3V = 6 10V = Z 16V = Y 25V = 3 50V = 5 100V = 1 200V = 2
C
Dielectric X7R = C
103
M
A
T
Terminations T = Plated Ni and Sn 7 = Gold Plated
2
Packaging 2 = 7" Reel 4 = 13" Reel 7 = Bulk Cass. 9 = Bulk
A
Special Code A = Std. Product
Capacitance Capacitance Failure Tolerance Code (In pF) Rate Preferred A = Not 2 Sig. Digits + J = 5% Applicable Number of K = 10% Zeros .com M = 20%
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Capacitance vs. Frequency
+30 +20
Insulation Resistance (Ohm-Farads)
X7R Dielectric Typical Temperature Coefficient
10 5
Insulation Resistance vs Temperature
10,000
Capacitance
% Cap Change
0 -5 -10 -15 -20 -25 -60 -40 -20 0 20 40 60 80 100 120 140
+10 0 -10 -20 -30 1KHz
1,000
100
%
10 KHz
100 KHz
1 MHz
10 MHz
0
0
20
40
60
80
100
120
Temperature C
Frequency
Temperature C
Variation of Impedance with Cap Value Impedance vs. Frequency 1,000 pF vs. 10,000 pF - X7R 0805
10.00 1,000 pF 10,000 pF
Variation of Impedance with Chip Size Impedance vs. Frequency 10,000 pF - X7R
10 1206 0805 1210
Variation of Impedance with Chip Size Impedance vs. Frequency 100,000 pF - X7R
10 1206 0805 1210
Impedance,
Impedance,
1.00
1.0
Impedance,
1.0
0.10
0.1
0.1
0.01 10
100
1000
.01 1 10
.01 100 1,000 1 10
100
1,000
Frequency, MHz
Frequency, MHz
Frequency, MHz
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X7R Dielectric
Specifications and Test Methods
Parameter/Test Operating Temperature Range Capacitance Dissipation Factor X7R Specification Limits -55C to +125C Within specified tolerance 2.5% for 50V DC rating 3.0% for 25V DC rating 3.5% for 16V DC rating 5.0% for 10V DC rating 100,000M or 1000M - F, whichever is less No breakdown or visual defects No defects 12% Meets Initial Values (As Above) Initial Value x 0.3 95% of each terminal should be covered with fresh solder No defects, <25% leaching of either end terminal 7.5% Meets Initial Values (As Above) Meets Initial Values (As Above) Meets Initial Values (As Above) .com No visual defects 7.5% Meets Initial Values (As Above) Meets Initial Values (As Above) Meets Initial Values (As Above) No visual defects 12.5% Initial Value x 2.0 (See Above) Initial Value x 0.3 (See Above) Meets Initial Values (As Above) No visual defects 12.5% Initial Value x 2.0 (See Above) Initial Value x 0.3 (See Above) Meets Initial Values (As Above) Charge device with twice rated voltage in test chamber set at 125C 2C for 1000 hours (+48, -0) Remove from test chamber and stabilize at room temperature for 24 2 hours before measuring. Store in a test chamber set at 85C 2C/ 85% 5% relative humidity for 1000 hours (+48, -0) with rated voltage applied. Remove from chamber and stabilize at room temperature and humidity for 24 2 hours before measuring. Step 1: -55C 2 Step 2: Room Temp Step 3: +125C 2 Step 4: Room Temp 30 3 minutes 3 minutes 30 3 minutes 3 minutes Dip device in eutectic solder at 260C for 60 seconds. Store at room temperature for 24 2 hours before measuring electrical properties.
90 mm
Measuring Conditions Temperature Cycle Chamber Freq.: 1.0 kHz 10% Voltage: 1.0Vrms .2V For Cap > 10 F, 0.5Vrms @ 120Hz Charge device with rated voltage for 60 5 secs @ room temp/humidity Charge device with 300% of rated voltage for 1-5 seconds, w/charge and discharge current limited to 50 mA (max) Deflection: 2mm Test Time: 30 seconds
1mm/sec
Insulation Resistance Dielectric Strength Appearance Capacitance Variation Dissipation Factor Insulation Resistance
Resistance to Flexure Stresses
Solderability Appearance Capacitance Variation Dissipation Factor Insulation Resistance Dielectric Strength Appearance Capacitance Variation Dissipation Factor Insulation Resistance Dielectric Strength Appearance Capacitance Variation Dissipation Factor Insulation Resistance Dielectric Strength Appearance Capacitance Variation Dissipation Factor Insulation Resistance Dielectric Strength
Dip device in eutectic solder at 230 5C for 5.0 0.5 seconds
Resistance to Solder Heat
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DataShee
Thermal Shock
Repeat for 5 cycles and measure after 24 2 hours at room temperature
Load Life
Load Humidity
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X7R Dielectric
Capacitance Range
PREFERRED SIZES ARE SHADED
SIZE
Soldering Packaging
(L) Length (W) Width (t) Terminal WVDC Cap (pF) MM (in.) MM (in.) MM (in.) 100 120 150 180 220 270 330 390 470 560 680 820 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 0.010 0.012 0.015 0.018 0.022 0.027 0.033 0.039 0.047 0.056 0.068 0.082 0.10 0.12 0.15 0.18 0.22 0.27 0.33 0.47 0.56 0.68 0.82 1.0 1.2 1.5 1.8 2.2 3.3 4.7 10 22 47 100
0201
Reflow Only All Paper
0.60 0.03 (0.024 0.001) 0.30 0.03 (0.011 0.001) 0.15 0.05 (0.006 0.002) 10 16 A A A A A A A A A A A A A A A A A A A A A A A A A A
0402
Reflow Only All Paper
1.00 0.10 (0.040 0.004) 0.50 0.10 (0.020 0.004) 0.25 0.15 (0.010 0.006) 10 16 25 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C
0603
Reflow/Wave All Paper
1.60 0.15 (0.063 0.006) 0.81 0.15 (0.032 0.006) 0.35 0.15 (0.014 0.006) 16 25 50
0805
Reflow/Wave Paper/Embossed
2.01 0.20 (0.079 0.008) 1.25 0.20 (0.049 0.008) 0.50 0.25 (0.020 0.010) 16 25 50 100
1206
Reflow/Wave Paper/Embossed
3.20 0.20 (0.126 0.008) 1.60 0.20 (0.063 0.008) 0.50 0.25 (0.020 0.010) 25 50 100
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Cap. (F)
6.3 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C
50 C C C C C C C C C C C C C C C C C C C C C C
6.3
10
100
200
10
200
10
16
200
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
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G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G G G G G G G G G G G G G G
G G G G G G G G G G
E E E E E E E E E E E E E E E E E E E E J J J J J J J J J J J J J J J J M M N N N N N
E E E E E E E E E E E E E E E E E E E E J J J J J J J J J J J J J J J J M M M
E E E E E E E E E E E E E E E E E E E E J J J J J J J J J J J J J J M M
E E E E E E E E E E E E E E E E E E E E J J J J J J J J J J J J M
E E E E E E E E E E E E E E E J J J J J J J J J J M M M
E E E E E E E E J J J J J J J J J J J J J J M M
L
W T
t
J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M M M M P P P Q J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M M M M J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M Q Q Q Q J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M M J J J J J J J J J J J J J J J J J J J J J J J M M J J J J J J J J J J J J J M M M M M M M M P P
DataShee
WVDC
10
16
6.3
10
16
25
50
6.3
10
16
25
50
100
200
10
16
25
50
100
200
10
16
25
50
100
200
SIZE
Letter Max. Thickness A 0.33 (0.013)
0201
C 0.56 (0.022) E 0.71 (0.028) PAPER
0402
G 0.86 (0.034) J 0.94 (0.037) K 1.02 (0.040)
0603
M 1.27 (0.050) N 1.40 (0.055) P 1.52 (0.060)
0805
Q X 1.78 2.29 (0.070) (0.090) EMBOSSED Y 2.54 (0.100) Z 2.79 (0.110)
1206
BB 3.05 (0.120) CC 3.175 (0.125)
Contact Factory for Multiples
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X7R Dielectric
Capacitance Range
PREFERRED SIZES ARE SHADED
SIZE
Soldering Packaging
(L) Length (W) Width (t) Terminal Cap (pF) MM (in.) MM (in.) MM (in.) 10
1210
Reflow/Wave Paper/Embossed
3.20 0.20 (0.126 0.008) 2.50 0.20 (0.098 0.008) 0.50 0.25 (0.020 0.010) 16 25
1812
Reflow Only All Embossed
4.50 0.30 (0.177 0.012) 3.20 0.20 (0.126 0.008) 0.61 0.36 (0.024 0.014) 25 50
1825
Reflow Only All Embossed
4.50 0.30 (0.177 0.012) 6.40 0.40 (0.252 0.016) 0.61 0.36 (0.024 0.014) 50 100
2220
Reflow Only All Embossed
5.7 0.40 (0.224 0.016) 5.0 0.40 (0.197 0.016) 0.64 0.39 (0.025 0.015) 100 200
2225
Reflow Only All Embossed
5.72 0.25 (0.225 0.010) 6.35 0.25 (0.250 0.010) 0.64 0.39 (0.025 0.015) 50 100
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WVDC 100 120 150 180 220 270 330 390 470 560 680 820 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 Cap. 0.010 (F) 0.012 0.015 0.018 0.022 0.027 0.033 0.039 0.047 0.056 0.068 0.082 0.10 0.12 0.15 0.18 0.22 0.27 0.33 0.47 0.56 0.68 0.82 1.0 1.2 1.5 1.8 2.2 3.3 4.7 10 22 47 100 WVDC
50
100
16
100
50
L
W T
t
J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M M M N N N N Q J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M M M N N N P Z Z J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M M P P P J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J M J J J J J J J J J J J J J J J J J J J J J J J J J M M P P Z Z Z Z Z Z M X
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X
K K K K K K K K K K K K K K K K K K K K M M M M
K K K K K K K K K K K K K K K K K M M P Q X X X
M M M M M M M M M M M M M M M M M M M M M M M M M M
M M M M M M M M M M M M M M M M M M M M M Q Q Q
X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
Z
M M M M M M M M M M M M M M M M M M M M M M M M M M M M
M M M M M M M M M M M M M M M M M M M M M M M M P P
DataShee
10
16
25
50
100
16
25
50
100
50
100
50
100
200
50
100
SIZE
Letter Max. Thickness A 0.33 (0.013) C 0.56 (0.022)
1210
E 0.71 (0.028) PAPER G 0.86 (0.034) J 0.94 (0.037) K 1.02 (0.040)
1812
M 1.27 (0.050) N 1.40 (0.055) P 1.52 (0.060)
1825
Q X 1.78 2.29 (0.070) (0.090) EMBOSSED
2220
Y 2.54 (0.100) Z 2.79 (0.110)
2225
BB 3.05 (0.120) CC 3.175 (0.125)
Contact Factory for Multiples
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High Voltage Chips
For 500V to 5000V Applications
High value, low leakage and small size are difficult parameters to obtain in capacitors for high voltage systems. AVX special high voltage MLC chips capacitors meet these performance characteristics and are designed for applications such as snubbers in high frequency power converters, resonators in SMPS, and high voltage coupling/DC blocking. These high voltage chip designs exhibit low ESRs at high frequencies. Larger physical sizes than normally encountered chips are used to make high voltage chips. These larger sizes require that special precautions be taken in applying these chips in surface mount assemblies. This is due to differences in the coefficient of thermal expansion (CTE) between the substrate materials and chip capacitors. Apply heat at less than 4C per second during the preheat. Maximum preheat temperature must be within 50C of the soldering temperature. The solder temperature should not exceed 230C. Chips 1808 and larger to use reflow soldering only. Capacitors with X7R Dielectrics are not intended for AC line filtering applications. Contact plant for recommendations. Capacitors may require protective surface coating to prevent external arcing.
PART NUMBER (see page 2 for complete information and options)
1808
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AVX Style 1206 1210 1808 1812 1825 2220 2225 3640 Voltage 7 = 500V C = 600V A = 1000V S = 1500V G = 2000V W = 2500V H = 3000V J = 4000V K = 5000V Temperature Capacitance Capacitance Failure Coefficient Code .com Rate Tolerance (2 significant digits C0G: J = 5% A = C0G A=Not + no. of zeros) K = 10% Applicable C = X7R Examples: M = 20% 10 pF = 100 X7R: K = 10% 100 pF = 101 M = 20% 1,000 pF = 102 Z = +80%, 22,000 pF = 223 -20% 220,000 pF = 224 1 F = 105 Termination 1= Pd/Ag T = Plated Ni and Solder Packaging/Marking 1A = 7" Reel Unmarked 3A = 13" Reel Unmarked 9A = Bulk/Unmarked
A
A
271
K
A
1
1A
DataShee
W L
T
t
DIMENSIONS
SIZE (L) Length (W) Width (T) Thickness Max. (t) terminal 1206 1210 1808* 1812* 1825* 2220*
millimeters (inches)
2225* 3640* 3.20 0.2 3.20 0.2 4.57 0.25 4.50 0.3 4.50 0.3 5.7 0.4 5.72 0.25 9.14 0.25 (0.126 0.008) (0.126 0.008) (0.180 0.010) (0.177 0.012) (0.177 0.012) (0.224 0.016) (0.225 0.010) (0.360 0.010) 1.60 0.2 2.50 0.2 2.03 0.25 3.20 0.2 6.40 0.3 5.0 0.4 6.35 0.25 10.2 0.25 (0.063 0.008) (0.098 0.008) (0.080 0.010) (0.126 0.008) (0.252 0.012) (0.197 0.016) (0.250 0.010) (0.400 0.010) 1.52 (0.060) 0.25 (0.010) 0.75 (0.030) 1.70 (0.067) 0.25 (0.010) 0.75 (0.030) 2.03 (0.080) 0.25 (0.010) 1.02 (0.040) 2.54 (0.100) 0.25 (0.010) 1.02 (0.040) 2.54 (0.100) 0.25 (0.010) 1.02 (0.040) 3.3 (0.130) 0.25 (0.010) 1.02 (0.040) 2.54 (0.100) 0.25 (0.010) 1.02 (0.040) 2.54 (0.100) 0.76 (0.030) 1.52 (0.060)
min. max.
*Reflow Soldering Only
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High Voltage Chips
For 500V to 5000V Applications
C0G Dielectric
PERFORMANCE CHARACTERISTICS
Capacitance Range Capacitance Tolerances Dissipation Factor Operating Temperature Range Temperature Characteristic Voltage Ratings Insulation Resistance (+25C, at 500 VDC) Insulation Resistance (+125C, at 500 VDC) Dielectric Strength 10 pF to 0.047 F (25C, 1.0 0.2 Vrms at 1kHz, for 1000 pF use 1 MHz) 5%, 10%, 20% 0.1% max. (+25C, 1.0 0.2 Vrms, 1kHz, for 1000 pF use 1 MHz) -55C to +125C 0 30 ppm/C (0 VDC) 500, 600, 1000, 1500, 2000, 2500, 3000, 4000 & 5000 VDC (+125C) 100K M min. or 1000 M - F min., whichever is less 10K M min. or 100 M - F min., whichever is less 500V, 150% rated voltage for 5 seconds at 50 mA max. current 600V, 120% rated voltage for 5 seconds at 50 mA max. current
1808
-- 3300 pF 100 pF 2700 pF 100 pF 1500 pF 10 pF 470 pF 10 pF 270 pF 10 pF 150 pF 10 pF 100 pF 10 pF 39 pF -- --
HIGH VOLTAGE C0G CAPACITANCE VALUES
VOLTAGE
500 600 1000 1500 2000 2500 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max.
1206
-- 680 pF 100 pF 680 pF 10 pF 470 pF 10 pF 150 pF 10 pF 68 pF -- -- -- -- -- -- -- --
1210
-- 1500 pF 100 pF 1500 pF 100 pF 820 pF 100 pF 330 pF 10 pF 150 pF -- -- -- -- -- -- -- --
1812
1825
2220
-- -- 1000 pF 0.012 F 1000 pF 0.010 F 1000 pF 2700 pF 1000 pF 2200 pF 100 pF 1000 pF 10 pF 680 pF 10 pF 220 pF -- --
2225
-- 0.018 F 1000 pF 0.015 F 1000 pF 0.010 F 1000 pF 3300 pF 1000 pF 2200 pF 100 pF 1200 pF 10 pF 820 pF 10 pF 330 pF -- --
3640
-- -- 1000 pF 0.047 F 1000 pF 0.018 F 100 pF 8200 pF 100 pF 5600 pF 100 pF 3900 pF 100 pF 2200 pF 100 pF 1000 pF 10 pF 680 pF
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3000 4000 5000
-- -- 5600 pF 0.012 F 100 pF 1000 pF 5600 pF 0.012 F 100 pF 100 pF 2700 pF 6800 pF 10 pF 100 pF 1000 pF 2700 pF 10 pF 100 pF 680 pF 1800 pF 10 pF 10 pF 390 pF 1000 pF 10 pF 10 pF 330 pF 680 pF 10 pF 10 pF 100 pF pF .com 220-- -- -- --
DataShee
X7R Dielectric
PERFORMANCE CHARACTERISTICS
Capacitance Range Capacitance Tolerances Dissipation Factor Operating Temperature Range Temperature Characteristic Voltage Ratings Insulation Resistance (+25C, at 500 VDC) Insulation Resistance (+125C, at 500 VDC) Dielectric Strength 10 pF to 0.56 F (25C, 1.0 0.2 Vrms at 1kHz) 10%; 20%; +80%, -20% 2.5% max. (+25C, 1.0 0.2 Vrms, 1kHz) -55C to +125C 15% (0 VDC) 500,600, 1000, 1500, 2000, 2500, 3000, 4000 & 5000 VDC (+125C) 100K M min. or 1000 M - F min., whichever is less 10K M min. or 100 M - F min., whichever is less 500V, 150% rated voltage for 5 seconds at 50 mA max. current 600V, 120% rated voltage for 5 seconds at 50 mA max. current
1808
-- -- .01 F 0.033 F 1000 pF 0.015 F 100 pF 3900 pF 100 pF 1800 pF 10 pF 1200 pF 10 pF 560 pF -- -- -- --
HIGH VOLTAGE X7R MAXIMUM CAPACITANCE VALUES
VOLTAGE
min. 500 max. min. 600 max. min. 1000 max. min. 1500 max. min. 2000 max. min. 2500 max. min. 3000 max. min. 4000 max. 5000 min. .commax.
1206
-- 0.015 F 1000 pF 0.015 F 1000 pF 4700 pF 100 pF 1200 pF 10 pF 470 pF -- -- -- -- -- -- -- --
1210
-- 0.027 F 1000 pF 0.027 F 1000 pF 0.010 F 100 pF 2700 pF 100 pF 1000 pF -- -- -- -- -- -- -- --
1812
-- 0.056 F .01 F 0.068 F 1000 pF 0.027 F 100 pF 8200 pF 100 pF 4700 pF 10 pF 2200 pF 10 pF 1200 pF -- -- -- --
1825
-- -- .01 F 0.15 F 1000 pF 0.068 F 1000 pF 0.018 F 100 pF 8200 pF 100 pF 5600 pF 100 pF 2700 pF -- -- -- --
2220
-- -- .01 F 0.15 F .01 F 0.068 F 1000 pF 0.022 F 1000 pF 0.010 F 1000 pF 6800 pF 1000 pF 3300pF -- -- -- --
2225
-- -- .01 F 0.22 F .01 F 0.082 F 1000 pF 0.027 F 1000 pF 0.012 F 1000 pF 8200 pF 1000 pF 4700 pF -- -- -- --
3640
-- -- .01 F 0.56 F .01 F 0.22 F .01 F 0.068 F 1000 pF 0.027 F 1000 pF 0.022 F 1000 pF 0.018 F 100 pF 6800 pF 100 pF 3300 pF
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Packaging of Chip Components
Automatic Insertion Packaging
TAPE & REEL QUANTITIES
All tape and reel specifications are in compliance with RS481.
8mm Paper or Embossed Carrier Embossed Only Paper Only Qty. per Reel/7" Reel Qty. per Reel/13" Reel 0612, 0508, 0805, 1206, 1210 0306 0201, 0402, 0603 2,000, 3,000 or 4,000, 10,000, 15,000
Contact factory for exact quantity
12mm
1808
1812, 1825 2220, 2225 500, 1,000
Contact factory for exact quantity
3,000 10,000
5,000, 10,000, 50,000
Contact factory for exact quantity
4,000
REEL DIMENSIONS
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DataShee
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Tape Size(1) 8mm
A Max.
B* Min.
C
D* Min.
N Min.
W1
-0.0 8.40 +1.5 (0.331 +0.059 ) -0.0
W2 Max. 14.4 (0.567)
W3 7.90 Min. (0.311) 10.9 Max. (0.429) 11.9 Min. (0.469) 15.4 Max. (0.607)
330 (12.992) 12mm
1.5 (0.059)
13.0 +0.50 -0.20 -0.008 (0.512 +0.020 )
20.2 (0.795)
50.0 (1.969)
-0.0 12.4 +2.0 -0.0 (0.488 +0.079 )
18.4 (0.724)
Metric dimensions will govern. English measurements rounded and for reference only. (1) For tape sizes 16mm and 24mm (used with chip size 3640) consult EIA RS-481 latest revision.
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Embossed Carrier Configuration
8 & 12mm Tape Only
P0 T2 T D0 DEFORMATION BETWEEN EMBOSSMENTS A0 B1 TOP COVER TAPE F B0 E2 P2 10 PITCHES CUMULATIVE TOLERANCE ON TAPE 0.2mm (0.008) EMBOSSMENT E1 W
K0
S1
T1
CENTER LINES OF CAVITY
P1 MAX. CAVITY SIZE - SEE NOTE 1
D1 FOR COMPONENTS 2.00 mm x 1.20 mm AND LARGER (0.079 x 0.047)
B1 IS FOR TAPE READER REFERENCE ONLY INCLUDING DRAFT CONCENTRIC AROUND B0
User Direction of Feed
8 & 12mm Embossed Tape Metric Dimensions Will Govern
CONSTANT DIMENSIONS
Tape Size 8mm and 12mm D0 1.50 (0.059
+0.10 -0.0 +0.004 -0.0
E )
P0
P2
S1 Min. 0.60 (0.024)
T Max. 0.60 (0.024)
T1 0.10 (0.004) Max.
1.75 0.10 4.0 0.10 2.0 0.05 (0.069 0.004) (0.157 0.004) (0.079 0.002)
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VARIABLE DIMENSIONS
Tape Size B1 Max. 4.35 (0.171) 8.20 (0.323) 4.35 (0.171) 8.20 (0.323) D1 Min. 1.00 (0.039) 1.50 (0.059) 1.00 (0.039) 1.50 (0.059) E2 Min. 6.25 (0.246) 10.25 (0.404) 6.25 (0.246) 10.25 (0.404) F .com P1 See Note 5 8mm 3.50 0.05 4.00 0.10 (0.138 0.002) (0.157 0.004) 5.50 0.05 4.00 0.10 (0.217 0.002) (0.157 0.004) 3.50 0.05 2.00 0.10 (0.138 0.002) (0.079 0.004) 5.50 0.05 8.00 0.10 (0.217 0.002) (0.315 0.004) R Min. See Note 2 25.0 (0.984) 30.0 (1.181) 25.0 (0.984) 30.0 (1.181) T2 W Max. 8.30 (0.327) 12.3 (0.484) 8.30 (0.327) 12.3 (0.484) A0 B0 K0
DataShee
2.50 Max. (0.098) 6.50 Max. (0.256) 2.50 Max. (0.098) 6.50 Max. (0.256)
See Note 1
12mm 8mm 1/2 Pitch 12mm Double Pitch
See Note 1
See Note 1
See Note 1
NOTES: 1. The cavity defined by A0, B0, and K0 shall be configured to provide the following: Surround the component with sufficient clearance such that: a) the component does not protrude beyond the sealing plane of the cover tape. b) the component can be removed from the cavity in a vertical direction without mechanical restriction, after the cover tape has been removed. c) rotation of the component is limited to 20 maximum (see Sketches D & E). d) lateral movement of the component is restricted to 0.5mm maximum (see Sketch F).
2. Tape with or without components shall pass around radius "R" without damage. 3. Bar code labeling (if required) shall be on the side of the reel opposite the round sprocket holes. Refer to EIA-556. 4. B1 dimension is a reference dimension for tape feeder clearance only. 5. If P1 = 2.0mm, the tape may not properly index in all tape feeders.
Top View, Sketch "F" Component Lateral Movements 0.50mm (0.020) Maximum
0.50mm (0.020) Maximum
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Paper Carrier Configuration
8 & 12mm Tape Only
P0 T D0 P2 10 PITCHES CUMULATIVE TOLERANCE ON TAPE 0.20mm (0.008) E1 BOTTOM COVER TAPE TOP COVER TAPE B0 G T1 T1 CAVITY SIZE SEE NOTE 1 A0 CENTER LINES OF CAVITY P1 User Direction of Feed F E2 W
8 & 12mm Paper Tape Metric Dimensions Will Govern
CONSTANT DIMENSIONS
Tape Size 8mm and 12mm D0 1.50 (0.059
+0.10 -0.0 +0.004 -0.0
E )
P0
P2
T1 0.10 (0.004) Max.
G. Min. 0.75 (0.030) Min.
R Min. 25.0 (0.984) See Note 2 Min.
1.75 0.10 4.00 0.10 2.00 0.05 (0.069 0.004) (0.157 0.004) (0.079 0.002)
VARIABLE DIMENSIONS
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Tape Size 8mm P1 See Note 4 4.00 0.10 (0.157 0.004) 4.00 0.010 (0.157 0.004) 2.00 0.05 (0.079 0.002) E2 Min. 6.25 (0.246) 10.25 (0.404) 6.25 (0.246) F W 8.00 +0.30 -0.10 -0.004 (0.315 +0.012 ) 12.0 0.30 (0.472 0.012)
-0.10 8.00 +0.30 (0.315 +0.012 ) -0.004
A0 B0 See Note 1
T
DataShee
.com
3.50 0.05 (0.138 0.002) 5.50 0.05 (0.217 0.002) 3.50 0.05 (0.138 0.002)
12mm 8mm 1/2 Pitch 12mm Double Pitch
1.10mm (0.043) Max. for Paper Base Tape and 1.60mm (0.063) Max. for Non-Paper Base Compositions
8.00 0.10 (0.315 0.004)
10.25 (0.404)
5.50 0.05 (0.217 0.002)
12.0 0.30 (0.472 0.012)
NOTES: 1. The cavity defined by A0, B0, and T shall be configured to provide sufficient clearance surrounding the component so that: a) the component does not protrude beyond either surface of the carrier tape; b) the component can be removed from the cavity in a vertical direction without mechanical restriction after the top cover tape has been removed; c) rotation of the component is limited to 20 maximum (see Sketches A & B); d) lateral movement of the component is restricted to 0.5mm maximum (see Sketch C).
2. Tape with or without components shall pass around radius "R" without damage. 3. Bar code labeling (if required) shall be on the side of the reel opposite the sprocket holes. Refer to EIA-556. 4. If P1 = 2.0mm, the tape may not properly index in all tape feeders.
Top View, Sketch "C" Component Lateral 0.50mm (0.020) Maximum
0.50mm (0.020) Maximum
Bar Code Labeling Standard
.com code labeling is available and follows latest version of EIA-556 AVX bar
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Bulk Case Packaging
BENEFITS
* Easier handling * Smaller packaging volume
(1/20 of T/R packaging)
BULK FEEDER
* Easier inventory control * Flexibility * Recyclable
Case
Cassette Gate
CASE DIMENSIONS
Shutter Slider 12mm 36mm Expanded Drawing 110mm
Shooter
Mounter Head Chips
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Attachment Base
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CASE QUANTITIES
Part Size Qty. (pcs / cassette) 0402 80,000 0603 15,000 0805 10,000 (T=.023") 8,000 (T=.031") 6,000 (T=.043") 1206 5,000 (T=.023") 4,000 (T=.032") 3,000 (T=.044")
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Basic Capacitor Formulas
I. Capacitance (farads) English: C = .224 K A TD .0884 K A Metric: C = TD II. Energy stored in capacitors (Joules, watt - sec) E = 12 CV2 III. Linear charge of a capacitor (Amperes) dV I=C dt IV. Total Impedance of a capacitor (ohms) R2 + (XC - XL )2 S V. Capacitive Reactance (ohms) 1 xc = 2 fC Z= VI. Inductive Reactance (ohms) xL = 2 fL VII. Phase Angles: Ideal Capacitors: Current leads voltage 90 Ideal Inductors: Current lags voltage 90 Ideal Resistors: Current in phase with voltage VIII. Dissipation Factor (%) D.F.= tan XI. Equivalent Series Resistance (ohms) E.S.R. = (D.F.) (Xc) = (D.F.) / (2 fC) XII. Power Loss (watts) Power Loss = (2 fCV2) (D.F.) XIII. KVA (Kilowatts) KVA = 2 fCV2 x 10 -3 XIV. Temperature Characteristic (ppm/C) T.C. = Ct - C25 x 106 C25 (Tt - 25) XV. Cap Drift (%) C1 - C2 C.D. = C1
x 100
XVI. Reliability of Ceramic Capacitors Vt L0 X Tt Y = Lt Vo To
() ()
XVII. Capacitors in Series (current the same) 1 = 1 + 1 --- 1 CT C1 C2 CN C1 C2 Two: CT = C1 + C2 XVIII. Capacitors in Parallel (voltage the same) CT = C1 + C2 --- + CN Any Number:
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DataShee
(loss angle) = E.S.R. = (2 fC) (E.S.R.) .com Xc XIX. Aging Rate IX. Power Factor (%) A.R. = % C/decade of time D P.F. = Sine (loss angle) = Cos (phase angle) f XX. Decibels P.F. = (when less than 10%) = DF db = 20 log V1 X. Quality Factor (dimensionless) V2 1 Q = Cotan (loss angle) = D.F.
METRIC PREFIXES
Pico Nano Micro Milli Deci Deca Kilo Mega Giga Tera X 10-12 X 10-9 X 10-6 X 10-3 X 10-1 X 10+1 X 10+3 X 10+6 X 10+9 X 10+12
SYMBOLS
K A TD V t Rs = Dielectric Constant = Area = Dielectric thickness = Voltage = time = Series Resistance f L = frequency = Inductance = Loss angle Lt Vt Vo Tt To = Test life = Test voltage = Operating voltage = Test temperature = Operating temperature
f
X&Y Lo
= Phase angle = exponent effect of voltage and temp. = Operating life
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General Description
Basic Construction - A multilayer ceramic (MLC) capacitor is a monolithic block of ceramic containing two sets of offset, interleaved planar electrodes that extend to two opposite surfaces of the ceramic dielectric. This simple structure requires a considerable amount of sophistication, both in material and manufacture, to produce it in the quality and quantities needed in today's electronic equipment.
Ceramic Layer
Electrode End Terminations
Terminated Edge
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Terminated Edge
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Margin
Electrodes
Multilayer Ceramic Capacitor Figure 1
Formulations - Multilayer ceramic capacitors are available in both Class 1 and Class 2 formulations. Temperature compensating formulation are Class 1 and temperature stable and general application formulations are classified as Class 2. Class 1 - Class 1 capacitors or temperature compensating capacitors are usually made from mixtures of titanates where barium titanate is normally not a major part of the mix. They have predictable temperature coefficients and in general, do not have an aging characteristic. Thus they are the most stable capacitor available. The most popular Class 1 multilayer ceramic capacitors are C0G (NP0) temperature compensating capacitors (negative-positive 0 ppm/C).
Class 2 - EIA Class 2 capacitors typically are based on the chemistry of barium titanate and provide a wide range of capacitance values and temperature stability. The most commonly used Class 2 dielectrics are X7R and Y5V. The X7R provides intermediate capacitance values which vary only 15% over the temperature range of -55C to 125C. It finds applications where stability over a wide temperature range is required. The Y5V provides the highest capacitance values and is used in applications where limited temperature changes are expected. The capacitance value for Y5V can vary from 22% to -82% over the -30C to 85C temperature range. The Z5U dielectric is between X7R and Y5V in both stability and capacitance range. All Class 2 capacitors vary in capacitance value under the influence of temperature, operating voltage (both AC and DC), and frequency. For additional information on performance changes with operating conditions, consult AVX's software, SpiCap.
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General Description
Table 1: EIA and MIL Temperature Stable and General Application Codes EIA CODE Percent Capacity Change Over Temperature Range RS198 X7 X5 Y5 Z5 Code D E F P R S T U V Temperature Range -55C to +125C -55C to +85C -30C to +85C +10C to +85C Percent Capacity Change
Capacitance Change Percent
Effects of Voltage - Variations in voltage have little effect on Class 1 dielectric but does affect the capacitance and dissipation factor of Class 2 dielectrics. The application of DC voltage reduces both the capacitance and dissipation factor while the application of an AC voltage within a reasonable range tends to increase both capacitance and dissipation factor readings. If a high enough AC voltage is applied, eventually it will reduce capacitance just as a DC voltage will. Figure 2 shows the effects of AC voltage.
Cap. Change vs. A.C. Volts X7R
50 40 30 20 10 0 12.5 25 37.5 Volts AC at 1.0 KHz 50
3.3% 4.7% 7.5% 10% 15% 22% +22%, -33% +22%, - 56% +22%, -82%
EXAMPLE - A capacitor is desired with the capacitance value at 25C to increase no more than 7.5% or decrease no more than 7.5% from -30C to +85C. EIA Code will be Y5F.
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MIL CODE Symbol A B C Symbol R W X Y Z Temperature Range -55C to +85C -55C to +125C -55C to +150C Cap. Change Zero Volts +15%, -15% +22%, -56% +15%, -15% +30%, -70% +20%, -20% Cap. Change Rated Volts
Dissipation Factor Percent
Figure 2
DataShee
Capacitor .com specifications specify the AC voltage at which to measure (normally 0.5 or 1 VAC) and application of the wrong voltage can cause spurious readings. Figure 3 gives the voltage coefficient of dissipation factor for various AC voltages at 1 kilohertz. Applications of different frequencies will affect the percentage changes versus voltages.
D.F. vs. A.C. Measurement Volts X7R
10.0 Curve 1 - 100 VDC Rated Capacitor 8.0 Curve 2 - 50 VDC Rated Capacitor Curve 3 - 25 VDC Rated Capacitor 6.0 4.0 2.0 0 .5 1.0 1.5 2.0 2.5 AC Measurement Volts at 1.0 KHz Curve 1 Curve 3 Curve 2
+15%, -40% +22%, -66% +15%, -25% +30%, -80% +20%, -30%
Temperature characteristic is specified by combining range and change symbols, for example BR or AW. Specification slash sheets indicate the characteristic applicable to a given style of capacitor.
In specifying capacitance change with temperature for Class 2 materials, EIA expresses the capacitance change over an operating temperature range by a 3 symbol code. The first symbol represents the cold temperature end of the temperature range, the second represents the upper limit of the operating temperature range and the third symbol represents the capacitance change allowed over the operating temperature range. Table 1 provides a detailed explanation of the EIA system.
Figure 3
Typical effect of the application of DC voltage is shown in Figure 4. The voltage coefficient is more pronounced for higher K dielectrics. These figures are shown for room temperature conditions. The combination characteristic known as voltage temperature limits which shows the effects of rated voltage over the operating temperature range is shown in Figure 5 for the military BX characteristic.
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General Description
Typical Cap. Change vs. D.C. Volts X7R
Capacitance Change Percent 2.5 0 -2.5 -5 -7.5 -10 25% 50% 75% Percent Rated Volts 100% Capacitance Change Percent +1.5 0 -1.5
tends to de-age capacitors and is why re-reading of capacitance after 12 or 24 hours is allowed in military specifications after dielectric strength tests have been performed.
Typical Curve of Aging Rate X7R
-3.0 -4.5
Figure 4
Typical Cap. Change vs. Temperature X7R
Capacitance Change Percent +20 +10 0VDC 0 -10 -20 -30 -55 -35 -15 +5
-6.0 -7.5 1 10 100 1000 10,000 100,000 Hours
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Characteristic C0G (NP0) X7R, X5R Y5V
Max. Aging Rate %/Decade None 2 7
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+25 +45 +65 +85 +105 +125
Figure 6
Temperature Degrees Centigrade
Figure 5
Effects of Time - Class 2 ceramic capacitors change capacitance and dissipation factor with time as well as temperature, voltage and frequency. This change with time is known as aging. Aging is caused by a gradual re-alignment of the crystalline structure of the ceramic and produces an exponential loss in capacitance and decrease in dissipation factor versus time. A typical curve of aging rate for semistable ceramics is shown in Figure 6. If a Class 2 ceramic capacitor that has been sitting on the shelf for a period of time, is heated above its curie point, (125C for 4 hours or 150C for 12 hour will suffice) the part will de-age and return to its initial capacitance and dissipation factor readings. Because the capacitance changes rapidly, immediately after de-aging, the basic capacitance measurements are normally referred to a time period sometime after the de-aging process. Various manufacturers use different time bases but the most popular one is one day or twenty-four hours after "last heat." Change in the aging curve can be caused by the application of voltage and other stresses. The possible changes in capacitance due to de-aging by heating the unit explain why capacitance changes are allowed after test, such as temperature cycling, moisture resistance, etc., in MIL specs. The application of high voltages such as dielectric withstanding voltages also .com
Effects of Frequency - Frequency affects capacitance and impedance characteristics of capacitors. This effect is much more pronounced in high dielectric constant ceramic formulation that is low K formulations. AVX's SpiCap software generates impedance, ESR, series inductance, series resonant frequency and capacitance all as functions of frequency, temperature and DC bias for standard chip sizes and styles. It is available free from AVX and can be downloaded for free from AVX website: www.avxcorp.com.
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General Description
Effects of Mechanical Stress - High "K" dielectric ceramic capacitors exhibit some low level piezoelectric reactions under mechanical stress. As a general statement, the piezoelectric output is higher, the higher the dielectric constant of the ceramic. It is desirable to investigate this effect before using high "K" dielectrics as coupling capacitors in extremely low level applications. Reliability - Historically ceramic capacitors have been one of the most reliable types of capacitors in use today. The approximate formula for the reliability of a ceramic capacitor is:
Lo = Lt Vt Vo
X
Energy Stored - The energy which can be stored in a capacitor is given by the formula:
E = 12CV2
E = energy in joules (watts-sec) V = applied voltage C = capacitance in farads Potential Change - A capacitor is a reactive component which reacts against a change in potential across it. This is shown by the equation for the linear charge of a capacitor:
Tt To
Y
I = Current C = Capacitance dV/dt = Slope of voltage transition across capacitor Thus an infinite current would be required to instantly Historically for ceramic capacitors exponent X has been change the potential across a capacitor. The amount of considered as 3. The exponent Y for temperature effects current a capacitor can "sink" is determined by the above typically tends to run about 8. equation. Equivalent Circuit - A capacitor, as a practical device, DataShee t4U.com A capacitor is a component which is capable of storing exhibits not only capacitance but also resistance and electrical energy. It consists of two conductive plates (elecinductance. A simplified schematic for the equivalent circuit .com trodes) separated by insulating material which is called the is: dielectric. A typical formula for determining capacitance is: C = Capacitance L = Inductance Rp = Parallel Resistance Rs = Series Resistance .224 KA C= t RP
C = capacitance (picofarads) K = dielectric constant (Vacuum = 1) A = area in square inches t = separation between the plates in inches (thickness of dielectric) .224 = conversion constant (.0884 for metric system in cm) Capacitance - The standard unit of capacitance is the farad. A capacitor has a capacitance of 1 farad when 1 coulomb charges it to 1 volt. One farad is a very large unit and most capacitors have values in the micro (10-6), nano (10-9) or pico (10-12) farad level. Dielectric Constant - In the formula for capacitance given above the dielectric constant of a vacuum is arbitrarily chosen as the number 1. Dielectric constants of other materials are then compared to the dielectric constant of a vacuum. Dielectric Thickness - Capacitance is indirectly proportional to the separation between electrodes. Lower voltage requirements mean thinner dielectrics and greater capacitance per volume. Area - Capacitance is directly proportional to the area of the electrodes. Since the other variables in the equation are usually set by the performance desired, area is the easiest parameter to modify to obtain a specific capacitance within .com group. a material
where Lo = operating life Lt = test life Vt = test voltage Vo = operating voltage
I ideal = C dV dt
where
Tt = test temperature and To = operating temperature in C X,Y = see text
L
RS C
Reactance - Since the insulation resistance (Rp) is normally very high, the total impedance of a capacitor is: Z= where Z = Total Impedance R 2 + (XC - XL )2 S
Rs = Series Resistance XC = Capacitive Reactance = XL = Inductive Reactance
1 2 fC = 2 fL
The variation of a capacitor's impedance with frequency determines its effectiveness in many applications. Phase Angle - Power Factor and Dissipation Factor are often confused since they are both measures of the loss in a capacitor under AC application and are often almost identical in value. In a "perfect" capacitor the current in the capacitor will lead the voltage by 90.
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General Description
I (Ideal) I (Actual) Loss Angle
Phase Angle
f
IR s V
2 LC Insulation Resistance - Insulation Resistance is the resistance measured across the terminals of a capacitor Power Factor (P.F.) = Cos f or Sine and consists principally of the parallel resistance R P shown Dissipation Factor (D.F.) = tan in the equivalent circuit. As capacitance values and hence the area of dielectric increases, the I.R. decreases and hence the product (C x IR or RC) is often specified in ohm for small values of the tan and sine are essentially equal faradsor more commonly megohm-microfarads. Leakage which has led to the common interchangeability of the two current is determined by dividing the rated voltage by IR terms in the industry. (Ohm's Law). t4U.com Equivalent Series Resistance - The term E.S.R. or Dielectric Strength - Dielectric Strength is an expression DataShee Equivalent Series Resistance combines all losses both of the ability of a material to withstand an electrical stress. series and parallel in a capacitor at a given frequency so .com dielectric strength is ordinarily expressed in volts, it Although that the equivalent circuit is reduced to a simple R-C series is actually dependent on the thickness of the dielectric and connection. thus is also more generically a function of volts/mil. Dielectric Absorption - A capacitor does not discharge instantaneously upon application of a short circuit, but drains gradually after the capacitance proper has been discharged. It is common practice to measure the dielectric E.S.R. C absorption by determining the "reappearing voltage" which appears across a capacitor at some point in time after it has Dissipation Factor - The DF/PF of a capacitor tells what been fully discharged under short circuit conditions. percent of the apparent power input will turn to heat in the Corona - Corona is the ionization of air or other vapors capacitor. which causes them to conduct current. It is especially Dissipation Factor = E.S.R. = (2 fC) (E.S.R.) prevalent in high voltage units but can occur with low voltages XC as well where high voltage gradients occur. The energy discharged degrades the performance of the capacitor and The watts loss are: can in time cause catastrophic failures. Watts loss = (2 fCV2 ) (D.F.) Very low values of dissipation factor are expressed as their reciprocal for convenience. These are called the "Q" or Quality factor of capacitors. Parasitic Inductance - The parasitic inductance of capacitors is becoming more and more important in the decoupling of today's high speed digital systems. The relationship between the inductance and the ripple voltage induced on the DC voltage line can be seen from the simple inductance equation: V = L di dt
In practice the current leads the voltage by some other phase angle due to the series resistance RS. The complement of this angle is called the loss angle and:
The dt seen in current microprocessors can be as high as 0.3 A/ns, and up to 10A/ns. At 0.3 A/ns, 100pH of parasitic inductance can cause a voltage spike of 30mV. While this does not sound very drastic, with the Vcc for microprocessors decreasing at the current rate, this can be a fairly large percentage. Another important, often overlooked, reason for knowing the parasitic inductance is the calculation of the resonant frequency. This can be important for high frequency, bypass capacitors, as the resonant point will give the most signal attenuation. The resonant frequency is calculated from the simple equation: 1 fres =
di
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Surface Mounting Guide
MLC Chip Capacitors
REFLOW SOLDERING
D2
D1
D3
D4
D5
Dimensions in millimeters (inches)
Case Size 0402 0603 0805 1206 1210 1808 1812 1825 2220 2225
D1
1.70 (0.07) 2.30 (0.09) 3.00 (0.12) 4.00 (0.16) 4.00 (0.16) 5.60 (0.22) 5.60 (0.22) 5.60 (0.22) 6.60 (0.26) 6.60 (0.26)
D2
0.60 (0.02) 0.80 (0.03) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04)) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04)
D3
0.50 (0.02) 0.70 (0.03) 1.00 (0.04) 2.00 (0.09) 2.00 (0.09) 3.60 (0.14) 3.60 (0.14) 3.60 (0.14) 4.60 (0.18) 4.60 (0.18)
D4
0.60 (0.02) 0.80 (0.03) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04) 1.00 (0.04)
D5
0.50 (0.02) 0.75 (0.03) 1.25 (0.05) 1.60 (0.06) 2.50 (0.10) 2.00 (0.08) 3.00 (0.12) 6.35 (0.25) 5.00 (0.20) 6.35 (0.25)
Component Pad Design
Component pads should be designed to achieve good solder filets and minimize component movement during reflow soldering. Pad designs are given below for the most common sizes of multilayer ceramic capacitors for both wave and reflow soldering. The basis of these designs is: * Pad width equal to component width. It is permissible to decrease this to as low as 85% of component width but it is not advisable to go below this. * Pad overlap 0.5mm beneath component. * Pad extension 0.5mm beyond components for reflow and 1.0mm for wave soldering.
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WAVE SOLDERING
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D2 D1
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D3
D4
Case Size 0603 0805 1206 1210
D5
D1
3.10 (0.12) 4.00 (0.15) 5.00 (0.19) 5.00 (0.19)
D2
1.20 (0.05) 1.50 (0.06) 1.50 (0.06) 1.50 (0.06)
D3
0.70 (0.03) 1.00 (0.04) 2.00 (0.09) 2.00 (0.09)
D4
1.20 (0.05) 1.50 (0.06) 1.50 (0.06) 1.50 (0.06)
D5
0.75 (0.03) 1.25 (0.05) 1.60 (0.06) 2.50 (0.10)
Dimensions in millimeters (inches)
Component Spacing
For wave soldering components, must be spaced sufficiently far apart to avoid bridging or shadowing (inability of solder to penetrate properly into small spaces). This is less important for reflow soldering but sufficient space must be allowed to enable rework should it be required.
Preheat & Soldering
The rate of preheat should not exceed 4C/second to prevent thermal shock. A better maximum figure is about 2C/second. For capacitors size 1206 and below, with a maximum thickness of 1.25mm, it is generally permissible to allow a temperature differential from preheat to soldering of 150C. In all other cases this differential should not exceed 100C. For further specific application or process advice, please consult AVX.
Cleaning
1.5mm (0.06) 1mm (0.04)
1mm (0.04)
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Care should be taken to ensure that the capacitors are thoroughly cleaned of flux residues especially the space beneath the capacitor. Such residues may otherwise become conductive and effectively offer a low resistance bypass to the capacitor. Ultrasonic cleaning is permissible, the recommended conditions being 8 Watts/litre at 20-45 kHz, with a process cycle of 2 minutes vapor rinse, 2 minutes immersion in the ultrasonic solvent bath and finally 2 minutes vapor rinse.
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Surface Mounting Guide
MLC Chip Capacitors
APPLICATION NOTES
Storage
Good solderability is maintained for at least twelve months, provided the components are stored in their "as received" packaging at less than 40C and 70% RH.
General
Surface mounting chip multilayer ceramic capacitors are designed for soldering to printed circuit boards or other substrates. The construction of the components is such that they will withstand the time/temperature profiles used in both wave and reflow soldering methods.
Solderability
Terminations to be well soldered after immersion in a 60/40 tin/lead solder bath at 235 5C for 2 1 seconds.
Handling
Chip multilayer ceramic capacitors should be handled with care to avoid damage or contamination from perspiration and skin oils. The use of tweezers or vacuum pick ups is strongly recommended for individual components. Bulk handling should ensure that abrasion and mechanical shock are minimized. Taped and reeled components provides the ideal medium for direct presentation to the placement machine. Any mechanical shock should be minimized during handling chip multilayer ceramic capacitors.
Leaching
Terminations will resist leaching for at least the immersion times and conditions shown below. Termination Type Nickel Barrier Solder Solder Tin/Lead/Silver Temp. C 60/40/0 260 5 Immersion Time Seconds 30 1
Preheat Recommended Soldering Profiles
Reflow
300 250 Preheat Natural Cooling
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Solder Temp.
200 150 100 50 220C to 250C
It is important to avoid the possibility of thermal shock during soldering and carefully controlled preheat is therefore required. The rate of preheat should not exceed 4C/second and a target figure 2C/second is recommended. Although an 80C to 120C temperature differential is preferred, recent developments allow a temperature differential between the component surface and the soldering temperature of 150C (Maximum) for capacitors of 1210 size and DataShee below with a maximum thickness of 1.25mm. The user is cautioned .com that the risk of thermal shock increases as chip size or temperature differential increases.
Soldering
Mildly activated rosin fluxes are preferred. The minimum amount of solder to give a good joint should be used. Excessive solder can lead to damage from the stresses caused by the difference in coefficients of expansion between solder, chip and substrate. AVX terminations are suitable for all wave and reflow soldering systems. If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools.
0
1min
1min
10 sec. max
(Minimize soldering time)
Wave
300 Preheat 250 200 150 100 50 Natural Cooling
Cooling
Natural cooling in air is preferred, as this minimizes stresses within the soldered joint. When forced air cooling is used, cooling rate should not exceed 4C/second. Quenching is not recommended but if used, maximum temperature differentials should be observed according to the preheat conditions above.
Solder Temp.
T
230C to 250C
Cleaning
Flux residues may be hygroscopic or acidic and must be removed. AVX MLC capacitors are acceptable for use with all of the solvents described in the specifications MIL-STD202 and EIA-RS-198. Alcohol based solvents are acceptable and properly controlled water cleaning systems are also acceptable. Many other solvents have been proven successful, and most solvents that are acceptable to other components on circuit assemblies are equally acceptable for use with ceramic capacitors.
0
1 to 2 min
3 sec. max
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(Preheat chips before soldering) T/maximum 150C
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Surface Mounting Guide
MLC Chip Capacitors
POST SOLDER HANDLING
Once SMP components are soldered to the board, any bending or flexure of the PCB applies stresses to the soldered joints of the components. For leaded devices, the stresses are absorbed by the compliancy of the metal leads and generally don't result in problems unless the stress is large enough to fracture the soldered connection. Ceramic capacitors are more susceptible to such stress because they don't have compliant leads and are brittle in nature. The most frequent failure mode is low DC resistance or short circuit. The second failure mode is significant loss of capacitance due to severing of contact between sets of the internal electrodes. Cracks caused by mechanical flexure are very easily identified and generally take one of the following two general forms:
COMMON CAUSES OF MECHANICAL CRACKING
The most common source for mechanical stress is board depanelization equipment, such as manual breakapart, vcutters and shear presses. Improperly aligned or dull cutters may cause torqueing of the PCB resulting in flex stresses being transmitted to components near the board edge. Another common source of flexural stress is contact during parametric testing when test points are probed. If the PCB is allowed to flex during the test cycle, nearby ceramic capacitors may be broken. A third common source is board to board connections at vertical connectors where cables or other PCBs are connected to the PCB. If the board is not supported during the plug/unplug cycle, it may flex and cause damage to nearby components. Special care should also be taken when handling large (>6" on a side) PCBs since they more easily flex or warp than smaller boards.
REWORKING OF MLCs
Thermal shock is common in MLCs that are manually attached or reworked with a soldering iron. AVX strongly t4U.com recommends that any reworking of MLCs be done with hot DataShee Type A: air reflow rather than soldering irons. It is practically impossi.com Angled crack between bottom of device to top of solder joint. ble to cause any thermal shock in ceramic capacitors when using hot air reflow. However direct contact by the soldering iron tip often causes thermal cracks that may fail at a later date. If rework by soldering iron is absolutely necessary, it is recommended that the wattage of the iron be less than 30 watts and the tip temperature be <300C. Rework should be performed by applying the solder iron tip to the pad and not directly contacting any part of the ceramic capacitor.
Type B: Fracture from top of device to bottom of device.
Mechanical cracks are often hidden underneath the termination and are difficult to see externally. However, if one end termination falls off during the removal process from PCB, this is one indication that the cause of failure was excessive mechanical stress due to board warping.
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Surface Mounting Guide
MLC Chip Capacitors
Solder Tip Solder Tip
Preferred Method - No Direct Part Contact
Poor Method - Direct Contact with Part
PCB BOARD DESIGN
To avoid many of the handling problems, AVX recommends that MLCs be located at least .2" away from nearest edge of board. However when this is not possible, AVX recommends that the panel be routed along the cut line, adjacent to where the MLC is located.
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No Stress Relief for MLCs
Routed Cut Line Relieves Stress on MLC
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